USB C port input with overvoltage protection, two series lithium battery charging management board 8.4V 1A

2023-05-12 15:10:15
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1 Circuit board PCB description

1.1  Name:USB C port input with overvoltageprotection, two series lithium battery charging management board 8.4V 1A

1.2  Applications:Convenient charging devices, etc.

1.3  Battery pack: 7.4Vlithium battery pack, multiple parallel or two series connection, full 8.4V

1.4   Input voltage: 5V When charging, the light will be on, and when it is fully charged, thelight will turn Max charging current1A

1.5   Introduction to Chip Functions

1, Lithium battery charging circuitPW4202

PW4202   Lithium batterycharge management chipUp to 3A charging currentsupport two series lithium battery charging.

2, Overvoltage protection circuitPW2609

PW2609 is a USB input  overvoltage protection chip, adjustable input overvoltage shutdown, default6.1V, 36V input protection.

Function: 1Misplaced high voltage protection 2USB Hot Swap  Protection, 3Abnormal high voltage protection for  damaged fast charger

2, Circuit diagram


PCB layout is divided into two parts: signal controlcircuit + power circuit

Note 1: The  blue thick line is the power trace, the layout should be wide,SW part (Q1, D1, L1 three devices connected) is not only the poweroutput, but also it is a noise source, the layout should be wide and the area shouldbe small.

Note 2: The  red thick line is the power ground, the main points of the drawing board: to bewide, the shorter the distance  between the connecting loops at each point, the  more holes are punched in the ground.(input, C1, PW2609 pin 6, C2, C3, C4,C5,Q1and battery ground)

3 PCB diagram and 3D display diagram

       

4 BOM Material List                                            .

Comment

Designator

Footprint

Quantity

0805  16V  22UF

C2, C3

0805C

2

0805  50V  10UF

C1

0805C

1

0805  25V  22UF

C4, C5

0805C

2

SS34 SMB adequate quality

D1

SMB

1

Integrated molded inductor 0850  6.8uh

L1

SMD

1

0603 LED Green

LED1

0603SL

1

0603 LED Red

LED2

0603SL

1

PW4406 PWCHIP MOS tube

Q1

SOP8

1

0603  5.1k  5%

R1, R2

0603SL

2

1210  1%  60mR

R3

R1210

3

0603 1% 20R

R4

0603SL

1

0603  5%  1k

R4, R5

0603SL

2

0603 1%  0R

R6

0603SL

1

PW4202 PWCHIP charge chip

U1

SOP8

1

PW2609 PWCHIP overvoltage protection chip

U2

SOT23-6

1

USB TYPE C 16PIN

USB1

USB

1


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